skidsteer.uk

Suitable Excavator
0.8 - 1.1 TON
CLASS*A Grade/Hire Grade
Weight 77 Kg
Suitable Excavator
0.8 - 1.1 TON
CLASS*A Grade/Hire Grade
Weight 99 Kg
Suitable Excavator
0.8 - 1.1 TON
CLASS*A Grade/Hire Grade
Weight 102 Kg
Suitable Excavator
1.2 - 3 TON
CLASS*A Grade/Hire Grade
Weight 99 Kg
Suitable Excavator
1.2 - 3 TON
CLASS*A Grade/Hire Grade
Weight 121 Kg
Suitable Excavator
1.2 - 3 TON
CLASS*A Grade/Hire Grade
Weight 126 Kg
Suitable Excavator
2,2 - 4 TON
CLASS*A Grade/Hire Grade
Weight 132 Kg
Suitable Excavator
2,2 - 4 TON
CLASS*A Grade/Hire Grade
Weight 148 Kg
Suitable Excavator
2,2 - 4 TON
CLASS*A Grade/Hire Grade
Weight 151 Kg

1. Overview

Hydraulic breaker attachments (also called hammers or peckers) are used with mini excavators to break concrete, rock, and asphalt in construction, demolition, and utility trenching.
Mini excavator-compatible breakers are compact and optimized for controlled impact in confined areas.


2. Types of Breaker Attachments

Breakers can be categorized by their mechanical design, energy source, and housing configuration.
Below are the main types used on 1–4 ton excavators:


2.1. By Energy System

TypeDescriptionAdvantagesCommon Use
Hydraulic (Gas-Assisted)Uses hydraulic oil pressure plus nitrogen gas in an accumulator to drive a piston.High impact energy, compact, efficient.General construction, rock breaking.
Pure HydraulicImpact generated purely by hydraulic oil — no nitrogen chamber.Consistent blow rate, easy maintenance, low vibration.Concrete demolition, trenching.
Gas-Type (Nitrogen Only)Simpler system using compressed nitrogen for energy storage.Lightweight, fewer moving parts.Light demolition, residential work.
Accumulator-Type (Hybrid)Combines hydraulic flow and gas accumulator for high efficiency.Strong impact power, smooth performance.Hard rock breaking, quarry applications.

2.2. By Housing Type

Housing TypeDescriptionFeaturesApplications
Open Frame (Side Type)Exposed cylinder and piston design with side plates.Easy service access, lighter weight.Rural jobs, low-noise not required.
Box / Silenced TypeFully enclosed housing with polyurethane dampers.Low noise and vibration, protects internal parts.Urban areas, residential work, noise-sensitive sites.
Top Type (Direct Mount)Compact, light design mounted directly below the boom.Simplifies installation, good visibility.Tight spaces, small mini excavators (<2 ton).
Underwater TypeModified box-type with pressurized air line connection to prevent water ingress.Operates underwater safely.Submerged demolition, dock repair.
Side Mount (Offset)Breaker mounted to one side of the boom for trench edge or wall work.Improves reach, keeps boom clear.Trenching, curb demolition.

2.3. By Function / Application Design

TypeDescriptionTypical ToolExcavator Range
Standard BreakerGeneral-purpose hammer for rock and concrete.Moil point or chisel1–4 ton
Compact BreakerLightweight design for ultra-mini excavators.Point tool1–2 ton
Silent BreakerNoise- and vibration-damped with box housing.Flat chisel1–4 ton
Multipurpose BreakerAdaptable for asphalt, trenching, or concrete with tool swaps.Blunt or chisel2–4 ton
Submersible BreakerModified for underwater demolition.Point tool2–4 ton
Vibration-Damped BreakerInternal dampers isolate impact force from excavator arm.Any tool type1.5–4 ton

2.4. By Tool Configuration

Each breaker type can use interchangeable tools (chisel bits) depending on the job:

Tool TypeShapeApplication
Moil PointTapered roundGeneral rock and reinforced concrete
Flat ChiselFlat, sharp edgeConcrete, asphalt, controlled breaking
Narrow ChiselSlim bladeTrenching, fine demolition
Blunt ToolRounded tipAsphalt, compacted material
Pyramid ToolMulti-edge pointHard rock, boulders
Asphalt CutterWide flat edgeRoad surface cutting

3. Breaker Sizing & Compatibility

(Same as in the previous guide — summarized here)

Excavator ClassBreaker WeightImpact EnergyFlow RatePressure
1–1.5 ton60–100 kg80–150 J15–25 L/min90–110 bar
1.5–2.5 ton90–150 kg100–200 J20–35 L/min100–120 bar
2.5–4 ton150–250 kg150–350 J25–45 L/min110–130 bar

4. Key Components (All Breaker Types)

ComponentFunction
Cylinder / Piston AssemblyGenerates impact motion
Valve BodyControls hydraulic flow
Accumulator / Gas ChamberStores energy for piston strike
Tool Retainer & PinsSecure and guide the chisel
Housing (Box or Open Frame)Structural protection and sound reduction
BushingsReduce wear between tool and housing
Tool (Chisel / Moil)Delivers impact to material

5. Installation & Hydraulic Setup

(As described before — with additional note for breaker type differences)

  • Box-type breakers may require case drain lines.
  • Open-frame breakers usually need only pressure and return lines.
  • Underwater-type breakers require an air compressor line (~0.5 bar above water pressure).
  • Always match the excavator’s hydraulic flow rate to the breaker specification.

6. Typical Breaker Examples by Type

TypeExample ModelBrandExcavator RangeNotes
Gas-Assisted Box TypeEpiroc SB102Epiroc1.5–3 tonSilent, gas-assisted
Pure HydraulicNPK PH-1NPK1–2 tonLow vibration
Open Frame Side TypeSoosan SB20Soosan2–3 tonEasy to service
Compact Top TypeMontabert SC6Montabert1–2 tonLightweight
Underwater TypeMSB200UWMSB2–4 tonSubmersible breaker

7. Maintenance by Breaker Type

Breaker TypeKey Maintenance Focus
Gas-AssistedRegular nitrogen pressure check (every 250 hrs)
Pure HydraulicValve inspection and seal replacement
Box-TypeLubricate tool shank often, check noise dampers
Open FrameTighten side bolts, clean debris from housing
UnderwaterCheck air line pressure, change seals frequently

8. Safety Considerations for All Types

  • Never operate a breaker without contact pressure on the tool.
  • Avoid side-loading (especially on moil and chisel tools).
  • Regularly inspect hoses for leaks and abrasion.
  • For box/silent types: monitor housing temperature — overheating indicates excessive oil flow.
  • For gas types: only charge nitrogen — never use oxygen or air.

9. Summary: Choosing the Right Breaker Type

ApplicationRecommended Breaker TypeNotes
Residential demolitionBox (Silenced)Noise reduction important
Rock breakingGas-AssistedHigh energy per blow
Concrete slab removalPure HydraulicSteady, controllable blows
TrenchingSide Mount or Narrow ChiselPrecision control
Underwater workUnderwater TypeAir pressurization required
Tight access workCompact Top TypeShort overall length